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Pipes and Welds for Power Generation and Refineries

Also see White Paper on Corrosion/Erosion Pipe Inspection

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Subsurface crack revealed in 0.5 inch steel weldment imaged at 140 kV

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Digiray® hardware and software provide high contrast imaging and advanced image processing to facilitate interpretation of pipes. Two people can easily maneuver the system in the power plant or refinery environment. The eight detector array that enables Motionless CT™ (layer-by-layer 3-D analysis) weighs only 10 pounds.

3-inch Steel Pipe (elbow section)
Isodensity Contour Plot (each color represents a narrow density range)
The black area between 2 and 3 o'clock represents the lowest density because fluid flows fastest around the outside curve of the elbow, and therefore erodes this region most severely.

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The figure above maps density as color. The three figures below also map density as height. 

The 3-D density plot below shows the black region (most severely eroded) as next to the outside elbow (high rainbow-colored wall).

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In the topmost figure, the white area between the inside and outside curve represents the least eroded area. In the "3-D" density plot below, this region is depicted as the yellow ridge at 7 o'clock.

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The figure below zooms in on (magnifies) the region of least erosion.

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When the user plots density as height, inversion is a technique to make voids in welds appear as upward spikes. The higher the spike, the deeper the void; the wider the spike, the wider the void.

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The Digiray® system acquires more information than film because it has greater "sensitivity" and "latitude". The user can move the mouse to "tint roll" through various density ranges. For example, voids or pipe thinning can show up as bright red or white. Because RGX® imaging avoids the fogging caused by x-ray scatter, the raw data has a higher signal-to-noise ratio, which facilitates automated evaluation of critical regions. The figure below reveals a corroded area (red and white) in a weld.

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For more information: contact Digiray (925) 838-1510; info@digiray.com
http://www.digiray.com
Copyright © 1999-2005 Digiray Corporation - all rights reserved